zldmЗаводская лаборатория. Диагностика материаловIndustrial laboratory. Diagnostics of materials1028-68612588-0187ООО «Издательство «ТЕСТ-ЗЛ»10.26896/1028-6861-2023-89-11-89-97zldm-2063Research ArticleМЕХАНИКА МАТЕРИАЛА: ПРОЧНОСТЬ, РЕСУРС, БЕЗОПАСНОСТЬMATERIALS MECHANICS: STRENGTH, DURABILITY, SAFETYРежимы изнашивания композиционных материалов на основе баббита, полученных методом горячего прессованияModes of wear of babbitt-based composite materials produced by hot pressingБыковП. А.BykovP. A.

Павел Андреевич Быков

119334, Москва, Ленинский пр-т, д. 49

Pavel A. Bykov

Leninskii prospekt, 49, Moscow, 119334

pbykov@imet.ac.ruКалашниковИ. Е.KalashnikovI. E.

Игорь Евгеньевич Калашников

119334, Москва, Ленинский пр-т, д. 49

Igor E. Kalashnikov

Leninskii prospekt, 49, Moscow, 119334

КобелеваЛ. И.KobelevaL. I.

Любовь Ивановна Кобелева

119334, Москва, Ленинский пр-т, д. 49

Lubov I. Kobeleva

Leninskii prospekt, 49, Moscow, 119334

КатинИ. В.KatinI. V.

Игорь Валентинович Катин

119334, Москва, Ленинский пр-т, д. 49

Igor V. Katin

Leninskii prospekt, 49, Moscow, 119334

МихеевР. С.MikheevR. S.

Роман Сергеевич Михеев

105005, Москва, 2-я Бауманская ул., д. 5, стр. 1

Roman S. Mikheev

5, 2-ya Baumanskaya, Moscow, 105005

mikheev.roman@mail.ruИнститут металлургии и материаловедения им. А. А. Байкова РАНРоссияBaikov Institute of Metallurgy and Materials Science, Russian Academy of SciencesRussian FederationМосковский государственный технический университет имени Н. Э. Баумана (национальный исследовательский университет)РоссияMoscow State Technical UniversityRussian Federation20232111202389118997Copyright © Быков П.А., Калашников И.Е., Кобелева Л.И., Катин И.В., Михеев Р.С., 20232023Быков П.А., Калашников И.Е., Кобелева Л.И., Катин И.В., Михеев Р.С.Bykov P.A., Kalashnikov I.E., Kobeleva L.I., Katin I.V., Mikheev R.S.Данная работа распространяется под лицензией Creative Commons Attribution 4.0.This work is licensed under a Creative Commons Attribution 4.0 License.https://www.zldm.ru/jour/article/view/2063

Исследовано влияние добавок интерметаллида Ti2NbAl на процессы трения образцов из баббита Б83, полученных горячим прессованием. В работе использовали оптическую, электронную микроскопию и энергодисперсионный анализ. Изучали структуру, поверхность трения и продукты изнашивания. Трибологические испытания проводили на универсальной испытательной установке в условиях сухого трения скольжения по схеме осевого нагружения: стальная втулка против диска из исследуемого материала. Во время испытаний регистрировали значения температуры вблизи зоны трения. Границы применения материала зависят от режимов и механизмов изнашивания, происходящих в трибоконтакте. Изменение режимов и механизмов изнашивания оценивали по различиям в поведении коэффициента трения, температуры, разнице состояния поверхностей трения, значений интенсивности изнашивания, продуктам изнашивания. Полученные результаты свидетельствуют о перспективности применения метода горячего прессования порошка из сплава Б83 и дискретных частиц высокопрочной интерметаллидной фазы Ti2NbAl в целях получения композиционных материалов, обладающих лучшими трибологическими свойствами, чем сплав баббита. Введение армирующих высокомодульных частиц интерметаллидов изменяло структуру материала и влияло на процессы трения баббита, отодвигая момент смены режимов изнашивания в зону более жестких условий трения. Значительное снижение интенсивности изнашивания полученных композиционных материалов по сравнению с исходным сплавом позволяет прогнозировать увеличение ресурса работы трибоузлов. Полученные данные позволят определять и рекомендовать режимы повышения работоспособности трибоузлов из сплава Б83 как объемных вкладышей и подшипников скольжения, а так же создавать новые функционально-организованные слоистые композиции с повышенными триботехническими свойствами с основой из конструкционных сталей и рабочими поверхностными слоями не только из баббита Б83, но и из композиционных материалов на его основе.

The effect of additives of Ti2NbAl intermetallic compound on the friction of B83 babbitt samples obtained by hot pressing was studied using optical, electron microscopy and EDS analysis. The structure, friction surface and wear products were studied. Tribological tests were carried out on a universal test system under conditions of dry sliding friction according to the scheme of axial loading: a steel bush against a disk of the material under study. The temperature values near the friction zone were recorded. The limits of application of the material depend on the mode and mechanism of wear occurring in the tribocontact. Changes in the mode and mechanism of wear were assessed by differences in the behavior of the friction coefficient, temperature, difference in the state of friction surfaces, wear intensity and wear products. The results obtained indicate the prospects of using the method of hot pressing of powder from the B83 alloy and discrete particles of the high-strength Ti2NbAl intermetallic phase to get composite materials with improved tribological properties compared to a babbitt alloy. The introduction of reinforcing high-modulus particles of intermetallic compounds changed the structure of the material and affected the friction processes in babbitt, pushing aside the onset of change in the mode of wear towards more severe friction conditions. A significant decrease in the wear intensity of babbitt-based composite materials compared to the original alloy makes it possible to predict an increase in the service life of tribo-units. The data obtained enable us to determine and recommend modes that improve the performance of tribo-nodes in the manufacture of both volumetric inserts and plain bearings made of B83 alloy and, moreover, to create new functionally organized layered compositions with enhanced tribotechnical properties with a base of structural steels and working surface layers not only using B83 babbitt, but also of composite materials based on B83 babbitt.

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The authors declare that there are no conflicts of interest present.