Study of the effect of shock wave loading on the structure and properties of bronze alloys BrAZh9-4 and BrAMts9-2
https://doi.org/10.26896/1028-6861-2023-89-6-35-41
Abstract
Bronze alloys, due to their resistance to mechanical abrasion and high corrosion resistance, are used for the manufacture of machine parts and mechanisms that are subject to friction during operation. We present the results of studying the effect of shock-wave loading on the structure and properties of bronze alloys of grades BrAZh9-4 and BrAMts9-2. Shock-wave loading experiments were carried out by throwing the flyer plate onto cylindrical samples and compressing by a sliding detonation wave. The method of throwing a flyer plate accelerated by the energy of an explosion is often used to determine the spall strength of materials and the method of compression by a sliding detonation wave is used to create a large dynamic pressure inside the material. It is shown that at a throwing speed of a flyer plate of 2.4 km/sec, the impact pressure of the plate with the sample is 15 – 16 GPa, which exceeds the bronze shear strength. Under indicated loading conditions, the hardness of bronze increases by 53 and 25% for BrAZh9-4 and BrAMts9-2, respectively. Studies of the microstructure using scanning electron and optical microscopy revealed multiple cracks and micropores present on the surface of transverse sections forming a zone of spall fracture and areas turning into bands of localized deformation. Moreover, it is shown that when the samples are loaded with a flyer plate in a clip and without it, a greater number of cracks and shear areas are observed. Compression by a sliding detonation wave with a different amount of explosive charge revealed small defects present in the structure at the grain boundaries. The results obtained can be used to developed technologies for modifying and restoring the properties of bronze parts subject to shock-wave destruction.
About the Authors
V. O. KopytskiyRussian Federation
Vladislav O. Kopytskiy
8, ul. Academica Osipyana, Chernogolovka, Moscow obl., 142432
E. V. Petrov
Russian Federation
Evgeny V. Petrov
8, ul. Academica Osipyana, Chernogolovka, Moscow obl., 142432
References
1. . Sabbaghzadeh B., Parvizi R., Davoodi A., Moyaed M. Corrosion evaluation of multi-pass welded nickel-aluminum bronze alloy in 3.5% sodium chloride solution: A restorative application of gas tungsten arc welding process / Materials and Design. 2014. N 58. P. 346 – 356. DOI: 10.1016/j.matdes.2014.02.019
2. Lotfollahi M., Shamanian M., Saatchi A. Effect of friction stir processing on erosion-corrosion behavior of nickel-aluminum bronze / Materials and Design. 2014. N 62. P. 282 – 287. DOI: 10.1016/j.matdes.2014.05.037
3. Qin Z., Luo Q., Zhang Q., et al. Improving corrosion resistance of nickel-aluminum bronzes by surface modification with chromium ion implantation / Surface & Coatings Technology. 2018. N 334. P. 402 – 409. DOI: 10.1016/j.surfcoat.2017.11.066
4. Li Y., Liang Y., Sun Y. Cavitation erosion behavior of friction stir processed nickel aluminum bronze / Journal of Alloys and Compounds. 2019. N 795. P. 233 – 240. DOI: 10.1016/j.jallcom.2019.04.302
5. Sun Y., Wang H., Liu W., et al. Improvement of surface resistance to cavitation corrosion of nickel aluminum bronze by electropulsing-assisted ultrasonic surface rolling process / Surface & Coatings Technology. 2019. N 368. P. 215 – 223. DOI: 10.1016/j.surfcoat.2019.03.045
6. Tsvetkov Yu. N., Gorbachenko E. O. Features of changing the surface profile of aluminum bronzes during cavitation wear in seawater / Vestn. Gos. Univ. Mor. Rech. Flota im. Adm. S. O. Makarova. 2018. Vol. 10. N 5. P. 1004 – 1014 [in Russian]. DOI: 10.21821/2309-5180-2018-10-5-1004-1014
7. Kuzmin D. A. The impact of flow-accelerated corrosion on the crack developing in welded joints of NPP equipment and pipelines / Zavod. Lab. Diagn. Mater. 2021. Vol. 87. N 3. P. 58 – 63 [in Russian]. DOI: 10.26896/1028-6861-2021-87-3-58-63
8. Cottam R., Luzin V., Moody H., et al. The role of microstructural characteristics in the cavitation erosion behavior of laser melted and laser processed Nickel-Aluminium Bronze / Wear. 2014. N 317. P. 56 – 63. DOI: 10.1016/j.wear.2014.05.002
9. Qin Z., Li X., Xia D., et al. Effect of compressive stress on cavitation erosion-corrosion behavior of nickel-aluminum bronze alloy / Ultrasonics Sonochemistry. 2022. N 89. P. 106143. DOI: 10.1016/j.ultsonch.2022.106143
10. Zhang S., Qian Z., Ji B. Estimation of cavitation erosion area in unsteady cavitating flows using a modified approach / Ocean Engineering. 2022. N 262. P. 112229. DOI: 10.1016/j.oceaneng.2022.112229
11. Buravova S. N. Surface damage during cavitation erosion / Zh. Tekhn. Fiz. 1998. Vol. 68. N 9. P. 110 – 114 [in Russian].
12. Taranov D. K., Fedyuk R. S. Methods of protection against cavitation erosion / Mezhdunar. Nauch.-Issl. Zh. 2021. Vol. 111. N 9. P. 54 – 59 [in Russian]. DOI: 10.23670/IRJ.2021.9.111.008
13. Tsvetkov Yu. N., Gorbachenko E. O. Estimation of Incubation Period at Cavitation Wear of Steel through Measuring Roughness / Zavod. Lab. Diagn. Mater. 2015. Vol. 81. N 11. P. 62 – 65 [in Russian].
14. Khomskaya I. V., Razorenov S. V., Garkushin G. V., et al. Dynamic strength of submicrocrystalline and nanocrystalline copper obtained by high-speed deformation / Fiz. Met. Metalloved. 2020. Vol. 121. N 4. P. 435 – 442 [in Russian]. DOI: 10.31857/S0015323020040063
15. Buravova S. N., Petrov E. V., Shchukin A. S. Features of the transition of spall cracks into bands of localized deformation / Fiz. Goren. Vzryva. 2016. Vol. 52. N 5. P. 131 – 140 [in Russian]. DOI: 10.15372/FGV20160512
16. Ignatova O. N., Kaganova I. I., Malyshev A. N., et al. Impact of shock-wave loading on the internal microstructure and mechanical properties of fine-grained copper / Fiz. Goren. Vzryva. 2010. Vol. 46. N 6. P. 119 – 124 [in Russian].
17. Deribas A. A. Throwing of metal plates by a tangential detonation wave / Prikl. Mekh. Tekhn. Fiz. 2000. Vol. 41. N 5. P. 68 – 74 [in Russian].
18. Konon Yu. A., Pervukhin L. B., Chudnovsky A. D. Explosion welding. — Moscow: Mashinostroenie, 1987. — 216 p. [in Russian].
19. Dobromyslov A. V., Taluts N. I. An electron-microscopic study of the deformation structure of the 12Kh18N10T steel after explosive loading in spherical systems / Diagn. Resurs Mekh. Mater. Konstr. 2015. N 5. P. 109 – 117 [in Russian]. DOI: 10.17804/2410-9908.2015.5.109-117
Review
For citations:
Kopytskiy V.O., Petrov E.V. Study of the effect of shock wave loading on the structure and properties of bronze alloys BrAZh9-4 and BrAMts9-2. Industrial laboratory. Diagnostics of materials. 2023;89(6):35-41. (In Russ.) https://doi.org/10.26896/1028-6861-2023-89-6-35-41