DETERMINATION OF THE DEPTH OF HARDENED LAYER AFTER CENTRIFUGAL ROLLING OF LOW-RIGID SHAFTS
https://doi.org/10.26896/1028-6861-2018-84-9-64-71
Abstract
The issues regarding improving the quality of low-rigid shafts are considered through studying the stressed state of their surface layer. The depth of hardening, value and distribution of the residual stresses in the surface layer have a direct impact on the geometrical stability of low-rigid shafts. The main goal of hardening consists in providing the uniformity of the stressed state in the bulk. A novel design of a centrifugal roller is proposed to ensure effective hardening of low-rigid shafts. A notion of a mutual impact zone is introduced. Theoretical dependences providing determination of the optimal depth of the hardened layer of low-rigid shafts are presented. The experimental results regarding determination of the hardening depth as a function of the rotational frequency of a centrifugal roller are presented. The experimental data show that the quality of treating low-rigid shafts with a centrifugal roller depends on the characteristics and thickness of the mutual impact zone, which is determined by the average grain size of the microstructure. The developed design of a centrifugal roller provides an unchanged value of the working force, stability of deformation and stresses along the workpiece length. The optimal depth of hardening of the surface layer of low-rigid shafts attained upon finishing-hardening by surface plastic deformation (SPD), which is proved both theoretically and experimentally, should not exceed the size of the mutual impact zone.
About the Authors
S. A. ZaidesRussian Federation
Semen A. Zaides.
Irkutsk.
A. V. Gorbunov
Russian Federation
Andrew V. Gorbunov.
Irkutsk.
References
1. Papshev D. D. Finishing-strengthening processing with superficial plastic deformation. — Moscow: Mashinostroenie, 1978. — 152 p. [in Russian].
2. Emel’yanov V. N. Dressing of machines parts by surface plastic deformation. — Novgorod: NovGU, 1996. — 127 p. [in Russian].
3. Zaides S. A., Muratkin G. V. Hardening, restoration, correction of shafts. — Irkutsk: IrGTU, 2005. — 336 p. [in Russian].
4. Shneider Yu. G. Formation of regular micro relief on the parts and their exploitation properties. — Leningrad: Mashinostroenie, 1972. — 240 p. [in Russian].
5. Zaides S. A., Nguen Van Khuan. Residual stress on long-length shaft bending stiffness / Vestn. IrGTU. 2015. N 9. P. 45 – 49 [in Russian].
6. Technological residual stresses / Podzei A. V. (ed.). — Moscow: Mashinostroenie, 1973. — 216 p. [in Russian].
7. Sulima A. M., Shulov V. A., Yagodkin Yu. D. Surface layer and exploitation properties of machines parts. — Moscow: Mashinostroenie, 1988. — 240 p. [in Russian].
8. Smelyanskii V. M. Mechanics of parts hardening by surface plastic deformation. — Moscow: Mashinostroenie, 2002. — 299 p. [in Russian].
9. Drozd M. S., Sidyakin Yu. I. Optimization method of process parameters of a hardening rolling mode of parts by rollers / Vestn. Mashinostr. 1984. N 1. P. 26 – 28 [in Russian].
10. Konovalov E. G., Sidorenko V. A. Pure and hardening rotary surface treatment. — Minsk: Vyshйishaya shkola, 1968. — 363 p. [in Russian].
11. Konovalov E. G., Chistoserdov P. S., Flyumbenblit A. I. Rotary surface treatment with automatic feed. — Minsk: Vyshйishaya shkola, 1976. — 190 p. [in Russian].
12. Drozd M. S. Determination of mechanical properties of a metal without destruction. — Moscow: Metallurgiya, 1985. — 171 p. [in Russian].
13. Drozd M. S., Sidyakin Yu. I., Osipenko A. P., Volynov A. N. The calculation of plastic deformation depth during parts hardening by SPD / Vestn. Mashinostr. 1979. N 1. P. 19 – 23 [in Russian].
14. Efremova E. A., Zhuravlev A. Z. The depth of a hardening layer after surface plastic deformation (review) / Progressive finishing-strengthening technology. — Rostov-on-Don: RISKhM, 1980. P. 48 – 56 [in Russian].
15. RF Pat. 2124431, MKI3 kl. 6V 24 V 39/4. Machine for finishing and hardening of cylindrical products / Zaides S. A. — N 97105098/02; appl. 21.03.97; publ. 10.01.99. Byull. N 1 [in Russian].
16. Balter M. A. Hardening of machines parts. — Moscow: Mashinostroenie, 1978. — 184 p. [in Russian].
17. Fedyukin V. K., Smagorinskii M. E. Thermocycle treatment of metals and machine parts. — Moscow: Mashinostroenie, 1989. — 255 p. [in Russian].
18. Khenkin M. L., Lokshin I. Kh. Dimensional stability of metals and alloys in the precision engineering and instrument. — Moscow: Mashinostroenie, 1974. — 254 p. [in Russian].
19. Zhukov V. A., Vinogradova N. V., Marinets T. K. Scale factor and metal structure / Tr. LPI. 1981. P. 57 – 61 [in Russian].
20. Hiroshi F. Effect of boundaries on plastic deformation / J. Mater. Sci. Jap. 1980. Vol. 17. N 5. P. 196 – 205.
21. Miyazaki S., Shibata K., Fujita H. Effect of specimen thickness on mechanical properties of polycrystalline aggregates with various grain sizes / Acta Metallurgica. 1979. Vol. 27. N 5. P. 855 – 862.
22. Zaides S. A., Gorbunov A. V. Determining of the surface layer mechanical properties of the non-rigid shafts hardening by surface plastic deformation / Uprochn. Tekhnol. Pokryt. 2015. N 3. P. 15 – 19 [in Russian].
23. Zaides S. A., Gorbunov A. V. Increase of quality of low-stiff shafts by centrifugal rolling / Vestn. Mashinostr. 2015. N 12. P. 72 – 77 [in Russian].
24. Norstrem L. A., Iachasson D. Surface yield strength and flow stress in high-strength martencitic steel / Scfnd. J. Mat. 1983. Vol. 12. N 1. P. 37 – 39.
25. Alekhin V. P. Physics of strength and ductility of surface layer materials. — Moscow: Nauka, 1983. — 280 p. [in Russian].
26. Balokhonov R., Bolesta A., Bondar’ M. The surface layers and internal interfaces in heterogeneous materials. — Novosibirsk: Izd. SO RAN, 2006. — 520 p. [in Russian].
27. Zhukov V. A., Vinogradova N. V., Marinets T. K. Scale factor and metal structure / Tr. LPI. 1981. P. 57 – 61 [in Russian].
28. Panin V., Grinyaev Yu. Physical mesomechanics: a new paradigm at the interface of solid state physics and solid mechanic / Fiz. Mezomekh. 2003. Vol. 6. N 4. P. 9 – 36 [in Russian].
29. Pshibyl’skii V. Technology of surface plastic treatment. — Moscow: Metallurgiya, 1991. — 79 p. [Russian translation].
30. Suslov A. G. The quality o machines parts surface layer. — Moscow: Mashinostroenie, 2000. — 318 p. [in Russian].
31. Drozd M. S., Matlin M. M., Sidyakin Yu. I. Engineering culculation of elasto-plastis contact deformation. — Moscow: Mashinostroenie, 1986. — 224 p. [in Russian].
32. Zaides S. A., Gorbunov A. V. Science-based determination of optimal quality parameters of non-rigid shafts’ surface layer after centrifugal rolling / Naukoem. Tekhnol. Mashinostr. 2016. N 6. P. 28 – 34 [in Russian].
Review
For citations:
Zaides S.A., Gorbunov A.V. DETERMINATION OF THE DEPTH OF HARDENED LAYER AFTER CENTRIFUGAL ROLLING OF LOW-RIGID SHAFTS. Industrial laboratory. Diagnostics of materials. 2018;84(9):64-71. (In Russ.) https://doi.org/10.26896/1028-6861-2018-84-9-64-71