Experimental adjustment of the measuring modules of axial force monitoring gauge, taking into account the actual measurement ranges
https://doi.org/10.26896/1028-6861-2026-92-6-79-88
Abstract
The purpose of the presented work is to experimentally adjust the measuring modules of axial force monitoring gauge, taking into account their actual measurement ranges. Novosibirsk State Technical University has developed force monitoring gauge with elastic elements of two geometries: the «Flange» type and the «Collar» type. The elastic element of the «Flange» type is made of 50KHFA steel, and 36NHTU alloy was used for the geometry of the «Collar» type. Computational studies of the stress-strain state of elastic elements were carried out in the ANSYS WorkBench software package. The locations of strain gauges on elastic elements were selected according to these calculations. Compression tests of elastic elements were conducted on the basis of the static testing hall of the NSTU Research Institute of Materials and Structures. The equipment for testing was made of 30KHGSA grade steel. This equipment is placed between the grips of the Instron testing machine and allows to evenly distribute the applied compressive uniaxial load on the elastic element. At the first stage, loading tests of elastic elements with a measuring module for force control were carried out up to 110% (150%) of the upper limits of the measuring ranges of the gauge under consideration for geometries of the «Collar» type («Flange» type) accordingly. At the second stage, the elastic elements were loaded stepwise within the measurement range. The obtained data is presented in graphs illustrating the improvement in the readings of the measuring module after its training. The results can be used in further studies of elastic elements of the typical geometry of gauge for monitoring axial forces of other loading intervals.
About the Authors
T. V. BurnyshevaRussian Federation
Tatiana V. Burnysheva
20, prosp. K. Marksa, Novosibirsk, 630073
K. S. Gunko
Russian Federation
Konstantin S. Gunko
20, prosp. K. Marksa, Novosibirsk, 630073
A. N. Kozhevnikov
Russian Federation
Aleksei N. Kozhevnikov
20, prosp. K. Marksa, Novosibirsk, 630073
A. N. Pel
Russian Federation
Aleksandr N. Pel
20, prosp. K. Marksa, Novosibirsk, 630073
S. A. Samoshkin
Russian Federation
Semen A. Samoshkin
20, prosp. K. Marksa, Novosibirsk, 630073
References
1. Kostikov K., Josef Ch. Strain gauge force sensors / Comp. Technol. 2010. No. 102. P. 16 – 18 [in Russian].
2. Abanin V. A., Abanina E. A., Privalov G. A. Improvement on methods and mean of measurement the force parameters in the field of testing technique / Sensors Syst. 2010. No. 11. P. 11 – 16 [in Russian].
3. Hoffmann K. et al. An introduction to measurements using strain gages. — Darmstadt: Hottinger Baldwin Messtechnik, 1989. P. 231 – 234.
4. Gavryushin S. S., Nepochatov A. V., Godzikovsky V. A. Calculation and optimization of weight measuring sensor in motor-truck scales / Izv. Mosk. Gos. Tekhn. Univ. MAMI. 2014. Vol. 1. No. 4(22). P. 88 – 94 [in Russian].
5. Lake T., Hughes J., Togneri M. Strain gauge measurements on a full scale tidal turbine blade / Renewable Energy. 2021. Vol. 170. P. 985 – 996. DOI: 10.1016/j.renene.2021.01.137
6. Liu Y., Kessels F. J. H. G. Comparing drop impact test method using strain gauge measurements / Microelectronics Reliability. 2009. Vol. 49. No. 9 – 11. P. 1299 – 1303. DOI: 10.1016/j.microrel.2009.07.008
7. Zhao W., Zhang C., Zhang J. Continuous measurement of tire deformation using long-gauge strain sensors / Mech. Syst. Signal Proc. 2020. Vol. 142. P. 106782. DOI: 10.1016/j.ymssp.2020.106782
8. Rosa J., Cagan J., Rosler J. Strain gauge measurement on small propeller using special in-house developed hardware / Mater. Today Proc. 2017. Vol. 4. No. 5. P. 5931 – 5934. DOI: 10.1016/j.matpr.2017.06.072
9. Anand L. D. V., Hepsiba D., Palaniappan S., Sumathy B., Vijayakumar P. Automatic strain sensing measurement on steel beam using strain gauge / Mater. Today Proc. 2021. Vol. 45. P. 2578 – 2580. DOI: 10.1016/j.matpr.2020.11.274
10. Montero W. Uncertainties associated with strain-measuring systems using resistance strain gauges / J. Strain Anal. Eng. Design. 2011. Vol. 46. No. 1. P. 1 – 13. DOI: 10.1243/03093247jsa661
11. Kalentyev E. A. Development of equipment for strain gauge measurement of deformation in the analysis of fast dynamic processes / Chem. Phys. Mesosc. 2021. Vol. 23. No. 2. P. 223 – 230 [in Russian].
12. Meheda V. A. Strain gauge method for measuring deformations: textbook. — Samara: Izd Samar. Gos. Aérokosm. Univ., 2011. — 56 p. [in Russian].
13. Ovsyannikov A. A., Abanin V. A., Savin I. I. Design methodology of the force vector sensor for measuring instrument complexes of automation of technological processes / Mnogoyad. Proc. Paral. Progr. PLIS Sist. Obrab. Sign. 2017. Vol. 1. No. 7. P. 244 – 251 [in Russian].
14. Osadchy E. P., Tikhonov A. I., Karpov V. I., et al. Designing sensors for measuring mechanical quantities. — Moscow: Mashinostroenie, 1979. — 479 p. [in Russian].
15. Shushkevich V. A. Fundamentals of electrotensiometry. — Minsk: Vysheishaya shkola, 1975. — 352 p. [in Russian].
16. Abanin V. A., Parshukov V. A., Leonov G. V., Popov V. I. Force strain gauges and their application in power and weight measuring equipment: a textbook for students of the specialties 190900 «Information and measuring equipment and technologies», 130400 «Rocket engines». — Biysk: Izd. Alt. Gos. Univ., 2004. — 92 p. [in Russian].
17. Tupitsin M. A., Trishkina I. A., Storozheva E. I. On the reasons for the premature failure of safety valve springs in the equipment of the primary oil refining / Industr. Lab. Mater. Diagn. 2023. Vol. 89. No. 7. P. 51 – 60 [in Russian]. DOI: 10.26896/1028-6861-2023-89-7-51-60
18. Gavryushin S. S., Godzikovsky V. A., Gavrilenkov S. I. System of computer-aided design of strain gauge load cells / Eng. J. Sci. Innov. 2017. No. 1(61). P. 10 [in Russian]. DOI: 10.18698/2308-6033-2017-1-1578
19. Gavryushin S. S., Gavrilenkov S. I. Computer aided design system for designing strain gauge load cells / Pod’’em.-Transp. Delo. 2018. Nos. 3 – 4. P. 28 – 31 [in Russian].
20. Magin D. Yu., Khlybov A. A. The effect of structure and properties of steel 30KhGSA on the shaping of round blanks using plastic bending/ Industr. Lab. Mater. Diagn. 2019. Vol. 85. No. 1(I). P. 45 – 48 [in Russian]. DOI: 10.26896/1028-6861-2019-85-1-i-45-48
Review
For citations:
Burnysheva T.V., Gunko K.S., Kozhevnikov A.N., Pel A.N., Samoshkin S.A. Experimental adjustment of the measuring modules of axial force monitoring gauge, taking into account the actual measurement ranges. Industrial laboratory. Diagnostics of materials. 2026;92(6):79-88. (In Russ.) https://doi.org/10.26896/1028-6861-2026-92-6-79-88
JATS XML






























