Preview

Industrial laboratory. Diagnostics of materials

Advanced search

DETERMINATION OF THE POLYMERIZATION DEGREE OF THE MATRIX OF POLYMER COMPOSITE MATERIAL USING ULTRASONIC METHOD

https://doi.org/10.26896/1028-6861-2019-85-4-33-39

Abstract

The results of studying the efficiency of the laser-acoustic method of ultrasonic testing in determination of the degree of polymerization of the matrix of polymer composite material (PCM) are presented. We have studied the PCM samples used for manufacturing integrated structures. It is shown that excessive degree of polymerization of the preformed blanks leads to a decrease in the strength of connection of the structural elements and precludes obtaining the desired shape and geometric dimensions of the product. We developed fundamentally new diagnostic parameters, which are characterized by high reliability and accuracy of determination. To forecast sample curing regimes with given values of the degree of transformation, the reaction kinetics was analyzed using differential scanning calorimetry Experimental results used for calculation of the kinetic parameters were obtained on a thermoanalytical complex DSC 1 (Switzerland). The kinetic parameters of polymerization and degree of binder curing in plastics were determined by the thermal effect of the reaction. It is shown that when determining the degree of polymerization of a PCM matrix by an ultrasonic method (laser-acoustic method of exciting ultrasonic vibrations), the product of attenuation of the bottom signal of longitudinal ultrasonic vibrations by the signal round-trip time and energy of the structural noise (thus taking into account the porosity of the material), can be used as reliable parameters of diagnostics. The proposed method provides higher accuracy compared to other methods used for control of the degree of polymerization.

About the Authors

Victor V. Murashov
VIAM, Moscow
Russian Federation


Valery M. Aleksashin
VIAM, Moscow
Russian Federation


Konstantin S. Mishurov
VIAM, Moscow
Russian Federation


References

1. Kablov Е. N. Innovative development FGUP "VLAM" SSC RF on implementation of the "Strategic directions of development of materials and technologies of their reprocessing for the period till 2030" / Aviats. Mater. Tekhnol. 2015. N 1. P 3 - 33 [in Russian].

2. Murashov V V, Rumyantsev A. F. Defektoskopiya and diagnostics of polymeric composite materials by acoustic methods / Aviation materials. Selected works 1932 - 2007: collection. — Moscow, 2007. P 342 - 347 [in Russian].

3. Ermolov I. N., Lange Yu. V. Ultrasonic control. Non-destructive testing: Reference book. — Moscow: Mashinostroenie, 2006. — 864 p. [in Russian].

4. Murashov V V Control of monolithic and glued constructions from polymeric composite materials by acoustic impedance method / Aviats. Promyshl. 2009. N 3. P 43 - 48 [in Russian].

5. Murashov V V, Rumyantsev A. F. Defects in parts of monolithic and multilayer structures made of polymer composite materials and methods for their detection / Kontrol. Diagn. 2007. N 5. P 31 - 36 [in Russian].

6. Murashov V V, Yakovleva S. I. Application of acoustic method of free vibration for control of the constructions containing layers from non-metallic materials / Kontrol. Diagn. 2017. N 10. P 28 - 35 [in Russian].

7. Bakunov A. S., Murashov V V, Sysoev A. M. Control of the propeller blades by means of low-frequency acoustics / Kontrol. Diagn. 2012. N 6. P 72 - 74 [in Russian].

8. Murashov V V Control of glued constructions from diverse materials by ultrasonic reverberation method / Klei. Germet. Tekhnol. 2015. N 12. P 18 - 22 [in Russian].

9. Murashov V V, Trifonova S. I. Control of glued joints in constructions and products from PCM ultrasonic through transmission method / Klei. Germet. Tekhnol. 2015. N 5. P 15 - 2 3 [in Russian].

10. Murashov V V, Generalov A. S. Control multilayer adhesive constructions of low-frequency acoustic methods / Aviats. Mater. Tekhnol. 2014. N 2. P 59 - 67 [in Russian].

11. Murashov V V Identification of Areas of Absence of Adhesive Bonding between Layers in Multilayer Structures / Polymer Science. Series D. Glues and Sealing Materials. 2014. Vol. 7. N 1. P 46 - 48.

12. Murashov V V Research of characteristics of acoustic method of free vibration] / Kontrol. Diagn. 2017. N 3. P 4 - 11 [in Russian].

13. Murashov V V Nondestructive testing of glued joints / Polymer Science. Series D. 2009. Vol. 2. N 1. P 58 - 63.

14. Murashov V V Control of glued constructions by acoustic impedance method / Klei. Germet. Tekhnol. 2010. N 3. P 13 - 20 [in Russian].

15. Murashov V V Application of options of the acoustic impedance method for control of details from PCM and of multilayer glued constructions / Aviats. Mater. Tekhnol. 2017. N S. P 469 - 482 [in Russian].

16. Murashov V. V, Generalov A. S. PCM products and multilayer glued structures testing by ultrasonic reflection methods / Aviats. Mater. Tekhnol. 2017. N 1. P 69 - 74 [in Russian].

17. Murashov V V, Trifonova S. I. Fiber reinforced plastics quality control using ultrasonic time-of-flight velocimetric technique / Aviats. Mater. Tekhnol. 2015. N 4. P 86 - 90 [in Russian].

18. Murashov V V Quality control of products from polymeric composite materials by acoustic methods / Kontrol. Diagn. 2016. N 12. P 16 - 29 [in Russian].

19. Murashov V V, Slyusarev М. V. Nondestructive testing of multilayer constructions by ultrasonic resonance method / Tr. VIAM. 2016. N 11. St.12. http://www.viam-works.ru (accessed 25.05.2018) [in Russian].

20. Murashov V V, Slyusarev M. V Revealing Cracks in Polymer-Composite Parts and in Multilayered Glued Constructions by a Low-Frequency Acoustic Method / Russian Journal of Nondestructive Testing. 2016. Vol. 52. N 6. P 324 - 331.

21. RF Pat. 2196982, MPK G01 N29/00. Technique of definition of physical and mechanical characteristics and composition of polymeric composite materials in constructions by ultrasonic method / Kablov E. N., Murashov V V, Rumyantsev A. E, et al.; applicant and owner FGUP "VIAM". — N 2001100302; appl. 09.01.2001; publ. 20.01.2003. Byull. N 2 [in Russian].

22. RF Pat. 2214590, MPK G01 N 29/00. Technique of definition of physical and mechanical characteristics of polymeric composite materials and the device for its implementation / Kablov E. N., Gunyaev G. M., Karabutov A. A., et al.; applicant and owner FGUP "VIAM". — N2001135020; appl. 26.12.2001; publ. 20.10.2003. Byull. N 29 [in Russian].

23. Mishurov K. S., Murashov V V. Determination of the Composition and Density of Polymer Composite Materials in Details and Constructions by Nondestructive Methods / Polymer Science. Series D. 2016. Vol. 9. N 2. P 176 - 180.

24. Murashov V V Control and diagnostics of multilayer constructions from polymeric composite materials by acoustic methods. — Moscow: Spektr, 2016. — 244 p. [in Russian].

25. Murashov V V, Rumyantsev A. F. Diagnostics of structure and properties of polymeric composites in details and constructions / Kontrol. Diagn. 2008. N 8. P 13 - 17 [in Russian].

26. Gershberg M. V, Ilyushin S. V, Smirnov V N. Nondestructive controlmethods of shipbuilding GFRPs. — Leningrad: Sudostroenie, 1971. — 124 p. [in Russian].

27. Murashov V. V Definition of structure and density constructional CFRPs by the laser and acoustic way of ultrasonic control / Materialovedenie. 2014. N 11. P 24 - 29 [in Russian].

28. Kablov E., Murashov V., Rumyantsev A. Diagnostics of Polymer Composites by Acoustic Methods / Ultragarsas. Kaunas: Tecnologija. 2006. N 2. P 7 - 10.

29. Murashov V. Non-destructive testing and evaluation designs by the acoustic methods. — Saarbrucken: LAMBERT Academic Publishing, 2017. — 167 p.

30. Kablov E. N., Minakov V Т., Anikhovskaya L. I. Glues and materials on their basis for repair of constructions of aviation engineering / Aviats. Mater. Tekhnol. 2002. N 1. P 61 - 65.

31. USSR Inventor's Certificate 1640626. Technique of definition of polymerization degree of composite materials / Orzaev V G., Nikitin К. E. — N 4450396/28; appl. 27.06.1988; publ. 07.04.1991. Byull. N 13 [in Russian].

32. Pavlov I. V Control of process of solidification of epoxy GFRPs in products on residual fluorescence / V Mire Nerazrush. Kontr 2003. N 3. P 24 - 27 [in Russian].

33. Kuznetsov Yu. V, Maslov V V Use of the microwave oven of amplitude method for control of curing of materials / Non-destructive methods of quality control of products and structures made of non-metals. — Leningrad: Izd. LDNTP) 1982. P 28 - 32 [in Russian].

34. Determination of the content of soluble products in prepreg and CFRP / RTM 1.2.029-83. — Moscow: VIAM, 1983 [in Russian].

35. Karabutov A. A., Pelivanov I. M., Podimova N. В., Reznikov A. V Use of the Nd:YAG-laser with diode pumping in non-destructive ultrasonic testing of graphite-epoxy composites / Kontrol. Diagn. 2002. N 11. P 24 - 29 [in Russian].

36. Karabutov A. A., Murashov V. V, Podimova N. B. Laser optical acoustic transducers for inspection of layered composites / Mekh. Kompozit. Mater. 1999. Vol. 35. N 1. P 125 - 134 [in Russian].

37. Karabutov A. A., Murashov V V, Podymova N. В., et al. Nondestructive Characterisation of Layered Composite Materials with a Laser Optoacoustic Sensor / Nondestructive Evaluation of Materials and Composites II. Vol. 3396. — San Antonio: SPIE — The International Society for Optical Engineering, 1998. P 103-111.

38. Murashov V V, Aleksashin V M. Control of durability of zone of connection of elements of integral constructions from polymeric composites by ultrasonic method / Klei. Germet. Tekhnol. 2014. N 7. P 15 - 19 [in Russian].

39. Obukhova N. S., Lepikash E. R., et al. Application of differential scanning calorimetry in technology of formation of PCM / Abstrs. of the XVII Sci.-Tech. Congr. "Designs and technologies for producing products from non-metallic materials". Part 2. — Obninsk, 2004. P 69 - 73 [in Russian].

40. Murashov V. V Definition of strength characteristics CFRPs in monolithic and integral constructions by the laser and acoustic technique of ultrasonic control / Materialovedenie. 2016. N 11. P 9 - 16 [in Russian].

41. Murashov V. V, Rumyantsev A. F. Determination of durability of connection of details of integral constructions from polymeric composite materials by ultrasonic method / Kontrol. Diagn. 2006. N 4. P 45 - 51 [in Russian].

42. RF Pat. 2231054, MPK G01 N 29/00. Technique of definition of polymerization degree of composite materials / Kablov E. N., Murashov V V, Rumyantsev A. E, et al.; applicant and owner FGUP "VIAM". — N2002132275; appl. 03.12.2002; publ. 20.06.2004. Byull. N 17 [in Russian].


Review

For citations:


Murashov V.V., Aleksashin V.M., Mishurov K.S. DETERMINATION OF THE POLYMERIZATION DEGREE OF THE MATRIX OF POLYMER COMPOSITE MATERIAL USING ULTRASONIC METHOD. Industrial laboratory. Diagnostics of materials. 2019;85(4):33-39. (In Russ.) https://doi.org/10.26896/1028-6861-2019-85-4-33-39

Views: 672


ISSN 1028-6861 (Print)
ISSN 2588-0187 (Online)